Investment Calculation

The exact calculation of assembly costs has become a real challenge in todays manufactoring companies. With optimization of processes and minimization of costs you can start saving money. This calculator will help you calculate your potential savings to realize your benefits.

Country

Number of Workstations

(?)

How many work stations are used to produce the product?

1000

Annually assembly volume

(?)

How many pieces are produced per year?

[1 to 100000]

Number of Assembly Variants

(?)

How many different variants are produced?

100000

Use Pick to Light

(?)

Is the worker supported by a pick to light, which shows him what to pick to speed up searching time?

Use Smart Tool

(?)

Is a smart tool used that can be parametrized with the right parameters and feedback measured results to the system for process security?

ERP Integration

(?)

Is the system connected to a ERP system to automat order start and feedback of process specific information (e.g. Serial numbers, times, order status etc.)?

Maximize Througput Capacity

(?)

Is the target to produce more products in volume? If not, the calculation base on same production amount as today.

CALCULATION RESULTS

ROI in months4.3

Assembly Cost Savings15.2%

Assembly Time Saving73.5%

Onboarding / Workinstruction1.0%

Workstation set-up reduction13.1%

Rework reduction3.1%

Scrap rate reduction9.3%

Request the detailed report free of charge. It also includes the price proposals for your individual solution.

back